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Carbon-supported Pd electrocatalyst is prepared by an improved aqueous impregnation method applying a reducing agent of HCHO and an acidic sedimentation promoter of HCl. We investigate the effect of a solution pH on the zeta potential of both Pd particles and carbon support. The opposite sign of zeta potential results in uniform dispersion of Pd on carbon surface without aggregation problem. TEM analysis shows that optimal solution pH of 4.27 adjusted by NaOH provides a mean particle diameter of 3.2 nm with narrow size distribution. Cyclic voltammograms indicate that home-made Pd/C catalyst exhibits significantly higher electrochemical active surface area and better stability compared with commercial 40 wt.% Pd/C in a formic acid oxidation. © 2011 American Scientific Publishers.
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